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Automatic Transfer Lamination V Fold Facial Tissue Machine in Colombia

Full-Automatic Glue Lamination Facial Tissue Production Line in Risaralda, Colombia

A tissue manufacturer in Risaralda, Colombia, with more than 20 years of experience in hygiene products, upgraded its facial tissue production by installing a full-automatic glue lamination facial tissue production line. The project replaced outdated semi-automatic equipment and addressed low efficiency, inconsistent quality, and high labor costs.

Project Background

Colombia's hygiene products market has been growing, together with demand for quality facial tissue. The customer, a well-known tissue manufacturer based in Risaralda, decided to move from semi-automatic operation to a fully automatic line. Before choosing a supplier, the customer carried out in-depth research, technical communication, and on-site inspections across the global market.

Buyer Requirements

  • Replace outdated semi-automatic equipment with a fully automatic line
  • Raise production efficiency and stabilize product quality
  • Reduce labor costs and energy consumption
  • Keep flexibility for different pack formats and specifications

Selected Line

The customer selected a full-automatic tissue paper production line built around four core devices: a glue lamination facial tissue paper folding machine, a cutting machine, a packing machine, and an integrated control system. Energy efficiency, stability, and flexibility matched the buyer's goals for high-speed production, quality improvement, and cost reduction.

Core Equipment and Configuration

Equipment Function and Key Specifications
Glue Lamination Facial Tissue Paper Folding Machine Core of the line. PLC control and pneumatic operation for ease of use. Automatic glue lamination between two paper layers with dot-to-dot embossing, automatic counting, and automatic transfer of facial tissue from the folding machine to the cutting machine without manual handling. Speed of 80–100 m/min with adjustable width for production flexibility.
Glue Lamination Facial Tissue Paper Cutting Machine Matched with the folding machine. Log saw knives for precise cutting at 0–100 cuts/min, ensuring consistent length and smooth edges. Frequency conversion motor saves energy and reduces rejection rates, supporting the subsequent packing stage.
Glue Lamination Facial Tissue Paper Packing Machine Fully automates packaging in single-bag, multi-bag, and cartoning formats at 30–80 single packs/min or 18–30 multi-bag bundles/min. Automatic counting and stacking ensure accurate quantities and secure packaging, with adjustable specifications for different models.
Integrated Control System Connects the three core machines to achieve full automation from raw material feeding to packaging. Energy-saving technology and automatic maintenance reduce consumption and downtime, requiring only 1–2 operators.

Delivery and Commissioning Scope

Engineering Design

Line layout was optimized to save floor space and ensure smooth connection between the folding, cutting, and packing stages.

Installation Supervision

Our team supervised installation of the four core devices and the integrated control system on site.

Commissioning

The line was commissioned from raw material feeding through to packaging, confirming full automatic operation.

Operator Training and After-Sales Support

Operators were trained to master daily operation and maintenance, backed by ongoing after-sales support.

Results After Commissioning

After commissioning, the customer reported the following outcomes:

  • Production efficiency increased by over 60%, with annual capacity of 30,000 tons
  • Product pass rate reached over 99%
  • Labor costs dropped significantly, with the line requiring only 1–2 operators and cutting labor costs by 75%
  • Energy consumption per ton decreased by 15%
  • Line flexibility strengthened competitiveness in Colombian and Latin American markets

Customer Feedback

Juan, the customer's operation manager, commented: "We are satisfied with the line's performance—stable operation, simple use, and efficiency and quality exceeding expectations. The supplier's professional service solved all our worries, laying a foundation for long-term development."

Lessons for Similar Buyers

  • For manufacturers moving from semi-automatic to fully automatic production, matching the folding, cutting, and packing stages under one control system avoids manual transfer and stabilizes quality.
  • Adjustable width on the folding machine and adjustable specifications on the packing machine keep one line usable across several product formats.
  • On-site inspections and technical communication before purchase help confirm that speed, energy use, and layout fit the actual factory floor.
  • Planning operator training and maintenance routines during commissioning supports stable output after handover.

Next Step

Explore the Facial Tissue Machine range or review a comparable project in the full automatic facial tissue paper production line case in Thailand. To discuss a similar glue lamination line for your factory, send your product specifications and capacity target to our sales team.

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