Lamination Toilet Paper Production Line in Brazil

Project Overview

This case details a tailored full toilet paper production line project for a leading hygiene products manufacturer in Brazil. The line was designed to meet strict core demands: stable high production capacity, complete supporting equipment, and large-scale automated production for the local fast-growing hygiene market. The customized solution helps the client boost output efficiency, cut operational costs, and expand its wholesale and retail market share across Brazil.

Core Client Requirements & Fixed Equipment List

• High Output Capacity: Continuous, low-downtime production to fulfill large bulk orders and supply supermarkets, chain stores, and regional distributors nationwide.
• Fixed Key Equipment: 2 sets of high-speed lamination toilet paper rewinding machines; 1 set of toilet paper log saw cutting machine; 1 set of 48-roll bundle toilet paper packing machine.
• Market & Operational Standards: All equipment complies with Brazilian hygiene product quality norms, features easy operation, low maintenance, and stable long-term performance.

Production Line Configuration & Core Advantages

The entire high-efficiency production line runs with an intelligent control system and premium core components, delivering higher hourly output than standard lines. This configuration reduces unit production and energy costs while ensuring stable, on-schedule mass production to meet Brazilian market demand.

1. 2 Sets High Speed Lamination Toilet Paper Rewinding Machine

This dual high-speed rewinding setup eliminates single-machine efficiency bottlenecks, doubling rewinding speed and ensuring seamless linkage with front-end production to avoid backlogs. With automatic tension control and precise trimming, it produces uniform, standard-compliant toilet paper rolls and supports quick parameter adjustments for flexible product sizing.

2. Toilet Paper Log Saw Cutting Machine

Equipped with a dedicated log saw cutting machine, the line achieves accurate, high-speed cutting of raw paper logs into standard roll lengths. It features smooth cutting, low material waste, and automatic feeding, perfectly connecting the rewinding and packaging processes to maintain a consistent production rhythm.

3. 48 Rolls Bundle Toilet Paper Packing Machine

The 48-roll bundle high-speed packing machine is tailored to match the line’s peak output, packaging 48 individual toilet rolls per cycle. It supports sealed plastic film packaging widely used in Brazil, with neat, firm sealing and fully automated operation. This synchronizes perfectly with upstream processes to cut labor costs and eliminate production delays.

Project Results & Client Feedback

After professional installation, commissioning, and operator training, the production line was put into full operation smoothly. All key equipment runs in stable coordination, consistently meeting the client’s high-yield production targets. The client highly praised the line for significantly improving production efficiency, shortening order delivery cycles, and strongly supporting its market expansion in central and southern Brazil, making it a benchmark solution for the South American hygiene equipment market.

Related Equipment & Next Steps

For buyers planning a similar high-capacity toilet paper production setup, this configuration demonstrates a proven approach to balancing speed, automation, and packaging integration. To explore suitable machinery for your specific output targets, review the Toilet Paper Machine range or download the Product Catalog for detailed specifications.

Contact our sales team to request a tailored quotation, loading plan, or layout drawing based on your factory conditions and target market.