2800mm high capacity lamination toilet paper roll production line in Brazil
Project Overview
This case details a tailored full toilet paper production line project for a leading hygiene products manufacturer in Brazil, designed to meet its strict core demands: stable high production capacity, complete supporting equipment, and large-scale automated production for the local fast-growing hygiene market. The customized line helps the client boost output efficiency, cut operational costs, and expand its wholesale and retail market share across Brazil.
Core Client Requirements & Fixed Equipment List
- High Output Capacity: Continuous, low-downtime production to fulfill large bulk orders and supply supermarkets, chain stores and regional distributors nationwide.
- Fixed Key Equipment: 2 sets high speed lamination toilet paper rewinding machine; 1 set toilet paper log saw cutting machine; 1 set 48 rolls bundle toilet paper packing machine.
- Market & Operational Standards: All equipment complies with Brazilian hygiene product quality norms, features easy operation, low maintenance, and stable long-term performance.
Production Line Configuration & Core Advantages
The entire high-efficiency production line runs with an intelligent control system and premium core components, delivering far higher hourly output than standard lines, reducing unit production and energy costs, and ensuring stable on-schedule mass production for Brazilian market demand.
1. 2 Sets High Speed Lamination Toilet Paper Rewinding Machine
This dual high-speed rewinding setup eliminates single-machine efficiency bottlenecks, doubling rewinding speed and ensuring seamless linkage with front-end production to avoid backlogs. With automatic tension control and precise trimming, it produces uniform, standard-compliant toilet paper rolls, and supports quick parameter adjustments for flexible product sizing.
2. Toilet Paper Log Saw Cutting Machine
Equipped with a dedicated log saw cutting machine, the line achieves accurate, high-speed cutting of raw paper logs into standard roll lengths. It features smooth cutting, low material waste, and automatic feeding, perfectly connecting the rewinding and packaging processes to maintain consistent production rhythm.
3. 48 Rolls Bundle Toilet Paper Packing Machine
The 48-roll bundle high-speed packing machine is tailored to match the line’s peak output, packaging 48 individual toilet rolls per cycle. It supports sealed plastic film packaging widely used in Brazil, with neat, firm sealing and fully automated operation, synchronizing perfectly with upstream processes to cut labor costs and eliminate production delays.
Project Results & Client Feedback
After professional installation, commissioning and operator training, the production line was put into full operation smoothly. All key equipment runs in stable coordination, consistently meeting the client’s high-yield production targets. The client highly praised the line for significantly improving production efficiency, shortening order delivery cycles, and strongly supporting its market expansion in central and southern Brazil, making it a benchmark solution for the South American hygiene equipment market.