A well-established Kazakhstani toilet paper supplier approached our team through a referral from one of our long-standing clients in the region. The company, which has been operating for over a decade, specializes in manufacturing high-quality toilet paper for domestic and commercial use.
Their existing production line, however, had reached the end of its operational life after 10 years of continuous use. The outdated machinery, originally imported from Europe, had become increasingly unreliable, with frequent breakdowns causing significant production delays and rising maintenance costs. As a result, the client was urgently seeking to upgrade their equipment to ensure uninterrupted production and maintain competitive pricing in the local market.
Upon evaluating the client's requirements, we conducted a detailed analysis of their production needs, including:
3–5 tons of toilet paper
Full automation required for glue lamination, embossing, cutting, and packaging
Compatibility with local voltage (220V/380V, 50Hz) and energy efficiency standards
Remote monitoring capabilities, PLC control system, and multi-language interface (Russian/Kazakh/English)
Based on this assessment, we recommended the XY-TQ-A-D model, a state-of-the-art toilet paper production line designed for medium to large-scale manufacturers.
The production line includes:
| No. | Equipment |
|---|---|
| 1 | XY-TQ-B High speed lamination toilet paper rewinding machine |
| 2 | XY-AI-280 Automatic toilet paper log saw cutting machine |
| 3 | XY-AI-398D Fully automatic multi rolls bundle toilet paper packing machine |
The client, impressed by the machine's specifications and our team's expertise, quickly paid a 30% deposit and requested delivery within 45 days to align with their production schedule. To meet this tight deadline, we coordinated with our manufacturing partner in Germany to prioritize production and arranged for:
Via land freight (2 × 40-foot container)
Assistance for Kazakhstan's import regulations
By our technical team (1 engineer)
Following the successful installation, we provided:
The client reported a 40% increase in production efficiency and a 25% reduction in waste within the first month of operation, solidifying their position as a leading toilet paper supplier in Kazakhstan.
This project illustrates several practical considerations for tissue manufacturers planning an equipment upgrade:
Planning a similar toilet paper production upgrade? Explore our toilet paper machine range or review the XY-TQ-A-E small business toilet paper roll manufacturing line for comparable configurations, then contact our sales team to discuss your capacity, voltage, and automation requirements.