High Speed Glue Lamination Toilet Paper Kitchen Towel Making Machine

Glue Lamination Toilet Paper & Kitchen Towel Rewinding Machine

This converting line is engineered for tissue mills and converters who need to produce high-quality glued laminated toilet paper and kitchen towel rolls from jumbo parent rolls. It integrates core feeding, edge trimming, glue application, embossing, and rewinding into a continuous, automated process designed to reduce waste and improve output consistency.

Key Features & Operational Benefits

• Automated Core & Log Handling: The system automatically feeds cores and pushes finished logs after rewinding, allowing for a new log to start immediately. This reduces manual intervention and supports continuous operation.
• Synchronized Converting Process: Edge trimming, core feeding, glue spraying, and tail sealing are performed synchronously. The process leaves a precise 10-18mm tail for efficient re-rewinding, which helps minimize short-cut waste and lowers material costs.
• Advanced PLC Control: Utilizes an international advanced PLC (INVT brand) with a user-friendly touch screen interface. Operators can easily set data and receive parametric fault displays, simplifying operation and troubleshooting.
• Precision Perforation: Equipped with 4 high-precision spiral knives for clean, low-noise perforation. A gearbox drive system provides a wider range of perforation adjustments to suit different product requirements.
• Independent Unwind Stands: Features three horizontal back stands with a pneumatic loading system and wide driving flat belts. Each jumbo roll can be adjusted independently for precise tension and alignment control.
• High-Quality Embossing: The embossing unit uses point-to-point rollers to ensure the two plies match perfectly, resulting in soft paper with clear, defined patterns.
• Safe & Easy Operation: Jogging switches are provided for threading the paper, making the setup process safer and more convenient for operators.

Machine Process Overview

This machine is designed to streamline the production of laminated tissue rolls. The process begins with unwinding multiple jumbo rolls, which are then combined with adhesive. The combined web is embossed, perforated, and rewound into logs. These logs are then cut into finished rolls ready for packaging.

From Parent Roll to Finished Log

1. Unwinding: Jumbo rolls are loaded onto three independent back stands with pneumatic loading for controlled unwinding.
2. Lamination & Embossing: The paper plies are aligned and bonded using a glue application system. The combined web then passes through point-to-point embossing rollers to create the desired pattern and ensure a secure bond.
3. Perforation & Rewinding: The laminated web is perforated by precision spiral knives and rewound onto cores (or coreless) to form large logs. The automatic core feeding and log pusher system ensures continuous operation.
4. Log Cutting & Packing: The finished logs are transferred for downstream cutting into individual rolls. This machine is designed for integration with subsequent packaging lines.

Packing, Installation & After-Sales Service

We provide comprehensive support to ensure your machine is operational quickly and remains productive for years.

Export Packing & On-Site Support

• Packing: The machine is packed in a wooden pallet, with most electrical and electronic components prepared to export standards for safe transit.
• Technical Support: We can send a technician to your factory for installation and worker training. The buyer is responsible for the technician's round-trip airfare, meals, accommodation, and a daily service fee of $120.
• Payment Terms: Standard terms are 30% down payment by T/T, with the 70% balance paid by T/T before shipment.

After-Sales Service Commitment

• Two-Year Guarantee: All machines come with a two-year guarantee.
• Free Replacement Parts: Within two years of receipt, any damaged parts or accessories due to non-artificial reasons under correct operation will be replaced free of charge via DHL or FedEx.
• Post-Warranty Support: After the warranty period, spare parts are charged at cost. We remain responsible for solving any machine issues promptly to help you restore production as quickly as possible.
• Installation Service: After the machines arrive, we can send a technician to install the production line if needed. The buyer covers the technician's round-trip airfare from China, visa fees, food, transportation, and accommodation.

Request a Quote & Configuration Details

To receive a detailed quotation, line layout, and configuration options tailored to your specific parent roll specifications and finished product requirements, please contact our sales team. We can provide more information on integration with downstream log saws and packaging equipment. For a broader view of our converting solutions, explore our Toilet Paper Machine catalog.