Lamination Toilet Paper Roll Making Machine Production Line

Complete Lamination Toilet Paper Roll Production Line

This page presents a coordinated line for producing glue-laminated toilet paper rolls: an automatic rewinding machine, a log accumulator for drying, a high-speed band saw cutter, and a semi-automatic packing machine. Each unit is described with its verified functions to help you evaluate a complete converting solution.

Production Line Overview

This configuration covers the key stages from parent jumbo roll to packed toilet rolls: rewinding and lamination, log conditioning, cutting, and bundling. The machines are designed to work as an integrated system, with features aimed at reducing waste, improving roll quality, and lowering labor requirements.

1. XY-TQ-B Automatic Lamination Toilet Paper Making Machine

This machine performs the core converting process, combining several critical functions in a synchronized operation.

• Automatic Core Feeding & Rewinding: Features an automated log pusher post-rewinding and seamless new log rewinding for continuous operation.
• Integrated Edge-Processing Unit: Performs edge-trimming, core feeding, glue spraying, and sealing in a single synchronized step.
• Tail Length Optimization: Leaves a 10-18mm tail for effortless rewinding, minimizing waste and reducing material costs.
• Smart Control System: Equipped with internationally advanced PLC programmable controls, an HMI interface, and touch-screen diagnostics for real-time data monitoring and parameter adjustments.
• Modular Back Stand Design: Three horizontally mounted back stands with pneumatic loading and wide flat belts; each jumbo roll supports independent adjustment.
• High-Precision Embossing Unit: Point-to-point embossing rollers ensure perfect layer alignment, delivering softness and crisp pattern definition.
• User-Friendly Paper Handling: Jogging switches enable safe and effortless paper threading.

2. XY-203 Log Roll Paper Accumulator

This unit provides essential conditioning time after the rewinding process.

• Function: Allows glue-laminated toilet paper logs to dry before cutting and packing, ensuring a better final effect and preventing deformation.

3. XY-AI-400 High Speed Small Toilet Paper Lamination Roll Band Saw Cutting Machine

This cutter is designed for precision and automated operation, with several safeguards for quality and efficiency.

• Automatic Halt on Error: If the paper cannot be trimmed, the equipment automatically halts and triggers an alarm system.
• High-Precision Servo System: Employed in the feed motor to guarantee the quality of the finished product.
• Automatic Quantity Calculation: Calculates the number of finished products based on raw material dimensions and target length.
• Data Input Verification: In case of incorrect data input, the equipment interrupts operation and prompts adjustment through the interface.
• Automatic Waste Sorting: Features automatic sorting for both waste paper heads and tails.
• Integrated Knife Sharpening: An automatic sharpening system allows adjustment according to the paper type being cut, extending blade lifespan.
• Hardened Steel Wheels: The sharpening system utilizes hardened steel wheels to significantly improve sharpening efficiency.

4. XY-AI-398A Semi Automatic 10 Rolls Small Toilet Paper Packing Machine

This packing machine is built for efficiency and integration with the upstream line.

• Multi-functionality: Features automatic conveying, single-head operation, automated feeding, sealing, and counting.
• Advanced Control System: Equipped with PLC-based computer programming and an LCD parameter display. Incorporates water-cooling technology with precise temperature control to protect heating wires and tapes. A servo-driven product push mechanism ensures accurate positioning.
• High-Quality Packaging: Delivers neat packaging and sealing. Offers full/semi-automatic operation modes. Its conveyor-compatible design enables integration with automatic toilet roll packing systems, maximizing efficiency while reducing labor costs.
• Production Capacity: Processes 8-12 bundles per minute with single-labor operation.
• Universal Compatibility: Suitable for both core and coreless toilet rolls.
• Robust Construction: Built with a rigid frame and imported components for stable, high-efficiency operation and extended equipment lifespan.

Production Line Gallery

Factory and Quality Assurance

Xinyun machines are manufactured in a dedicated factory environment, reflecting our commitment to quality control and production standards.

Frequently Asked Questions

The machine uses a high-precision, point-to-point embossing unit for perfect layer alignment. Its smart control system with PLC and HMI allows for real-time monitoring and precise parameter adjustments, while the tail length optimization feature minimizes waste and ensures a clean finish.

The accumulator provides essential drying time for the glue-laminated logs after rewinding. This step is critical for stabilizing the logs before cutting, which results in a better final product quality and prevents issues during the sawing process.

It features a high-precision servo system for accurate cuts, automatically calculates the number of products from raw material dimensions, and automatically sorts waste paper heads and tails. Its integrated, adjustable knife sharpening system extends blade life and maintains cutting quality.

Yes, its conveyor-compatible design is specifically intended for integration with automatic toilet roll packing systems. It offers both full and semi-automatic operation modes, allowing you to scale automation according to your production needs and labor strategy.

Build Your Lamination Toilet Paper Line

Contact our sales team to discuss your specific requirements for jumbo roll width, finished roll size, and target output. We can provide configuration details and factory planning support for your project. For more information on our range, you can also explore our toilet paper machines.