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Automatic Color Printing Maxi Roll Paper Towel Machine Production Line

Price: Negotiable
Model: XY-TQ-A-H
Power: 60KW 380V 50HZ 3Phase (depends on the jumbo roll width)
Application: Color printing maxi roll paper towel production line
Weight: 10 tons (depends on the jumbo roll width)
Output: Color printing maxi roll paper towel
Packaging Dimension: 6500*2800*2100mm(depends on the jumbo roll width)
Machine Size:
Certification: CE, ISO

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Complete Color Printing Maxi Roll Production Line

This integrated production line transforms jumbo parent rolls into finished, printed, and packed maxi rolls through four synchronized machines. Each unit is engineered to connect seamlessly with the next, supporting a continuous converting workflow from unwinding to shrink-wrapped, handle-equipped products ready for retail or commercial distribution.

Color printing maxi roll paper production line with lamination

Production Line Overview

This line is designed for manufacturers producing printed kitchen towel and toilet paper maxi rolls with handles. It combines flexographic printing, glue lamination, precision cutting, labeling, and shrink wrapping in one coordinated system. The configuration suits buyers seeking an automated converting solution with consistent output quality and reduced manual handling between process stages.

Line Configuration and Machine Hand-offs

XY-TQ-B automatic color printing maxi roll rewinding machine

1. XY-TQ-B Automatic Color Printing Maxi Roll Rewinding Machine

This first unit handles the core converting work: unwinding jumbo rolls, printing, embossing, glue lamination, rewinding, and core feeding. It operates with three horizontal back stands, each with independent tension adjustment via individual motors.

  • Automatic core feeding system with automatic log pusher after rewinding
  • Edge-trimming, core feeding, glue spraying, and sealing completed synchronously
  • Leaves a 10–18 mm tail for efficient re-rewinding, reducing waste and cost
  • PLC programmable control with touch screen interface for data setting and fault display
  • Three horizontal back stands with pneumatic loading and wide driving flat belts
  • Point-to-point embossing rollers for secure two-layer lamination with clear patterns
  • Two-color flexographic printing with precisely aligned registration
  • Jogging switches for safe and easy paper threading

2. XY-AI-500 Automatic Maxi Roll Band Saw Cutting Machine

This unit receives the rewound logs and cuts them into finished rolls using a band saw blade. The cutting diameter is adjustable to suit different finished roll sizes.

  • Inverter-independent main motor drive
  • Adjustable cutting diameter range of 150–250 mm
  • Automatic sharpening system with grinding wheel auto-feed adjustment based on blade wear
  • Independent dust removal device on the grinding system
  • Hydraulic tension system maintains consistent band saw tension
  • Automatic stop and alarm if the blade breaks
  • High-precision servo system for finished product quality
  • Automatic calculation of finished product count based on raw material and roll length
  • Interface prompts and stops operation when input data is incorrect
  • Band saw cutting reduces user operating costs

Recommendation: Finished paper core thickness should be less than 3 mm for optimal band saw cutting performance.

XY-AI-500 automatic maxi roll band saw cutting machine

3. XY-TN-269 Automatic Maxi Roll Labeling, Sealing, and Shrink Wrapping Machine

This packaging unit wraps finished rolls in shrink film. The automated cutting, sealing, and temperature shrink process creates a secure package that conforms tightly to the product shape.

  • Automatic cutting, sealing, and temperature-controlled shrinking in one process
  • Protects products against dust, moisture, and physical damage
  • Even film contraction produces a smooth, wrinkle-free finish
  • Consistent, efficient results suitable for modern production lines
XY-TN-269 automatic maxi roll shrink wrapping machine

4. XY-TN-600 Automatic Maxi Roll Handle Application Machine

The final unit applies PET handles with stickers to both sides of the packed rolls. It can operate inline with the production line or as a standalone unit.

  • Large touch display screen for clear parameter display and easy operation
  • Japanese Mitsubishi PLC control system for fast, stable performance
  • Japanese Keyence photoelectric sensor for precise object detection
  • Five-axis positioning label feeder for high labeling accuracy
  • Patented bottom paper design prevents paper breakage
  • Large control box improves heat dissipation and simplifies inspection
  • High-quality stainless steel and aluminum alloy construction
  • CNC-precision-machined main components for coordinated, stable movement
  • Anodized sandblasted aluminum alloy surface for strength and appearance
  • Casters and trumpet feet allow easy movement or fixed positioning
  • Operable online or stand-alone
XY-TN-600 automatic maxi roll handle application machine

Key Features Across the Line

Printing and Lamination

Two-color flexographic printing with precise pattern alignment produces rich, colorful finished rolls. Point-to-point embossing ensures secure two-layer lamination with a fluffy feel and clear pattern definition.

Automation and Control

PLC-based control with touch screen interfaces across multiple units allows data setting, parametric fault display, and straightforward operation. The handle application machine uses a Mitsubishi PLC and Keyence sensors for reliable automated performance.

Cutting Precision

The band saw cutting unit uses a servo system and inverter-driven main motor for accurate cuts. Automatic blade sharpening and hydraulic tension maintain cutting quality over extended operation.

Packaging and Finishing

Shrink wrapping protects finished rolls from dust and moisture while improving presentation. The handle application machine adds PET handles with stickers on both sides, preparing products for retail display.

Machine-by-Machine Feature Details

XY-TQ-B Rewinding Machine Functions

  • Automatic core feeding, log pushing, and re-rewinding cycle
  • Synchronous edge-trimming, core feeding, glue spraying, and sealing
  • 10–18 mm tail left for efficient re-rewinding, reducing waste
  • PLC programmable control with touch screen data setting and fault display
  • Three independently adjustable horizontal back stands with pneumatic loading
  • Point-to-point embossing for secure lamination and clear patterns
  • Jogging switches for safe paper threading

XY-AI-500 Cutting Machine Functions

  • Inverter-independent main motor drive
  • Adjustable cutting diameter: 150–250 mm
  • Automatic sharpening with grinding wheel auto-feed
  • Independent dust removal on grinding system
  • Hydraulic band saw tension system
  • Automatic stop and alarm on blade breakage
  • High-precision servo system for quality output
  • Automatic finished product count calculation
  • Error detection with interface prompt and stop

XY-TN-269 Shrink Wrapping Functions

  • Automatic cutting, sealing, and temperature shrink process
  • Protection against dust, moisture, and physical damage
  • Even film contraction for smooth, wrinkle-free finish
  • Consistent results for modern production line requirements
Finished handle maxi rolls from color printing production line

XY-TN-600 Handle Application Functions

  • Large touch display for clear parameter visibility
  • Mitsubishi PLC control for stable performance
  • Keyence photoelectric sensor for accurate detection
  • Five-axis label feeder for precise positioning
  • Patented bottom paper design prevents breakage
  • Large control box for heat dissipation and easy inspection
  • Stainless steel and aluminum alloy construction
  • CNC-machined components for stable, durable movement
  • Anodized sandblasted aluminum surfaces
  • Casters and trumpet feet for mobility or fixed installation
  • Online or stand-alone operation capability

Factory and Installation Evidence

The following images show the production line in factory settings and completed installations, providing visual reference for the equipment configuration and finished product output.

Color printing maxi roll production line installed in paper factory

Configuration Considerations for Buyers

Raw Material Requirements

The line accepts jumbo rolls with a width of 1850 mm and maximum diameter of 1200 mm. Paper core inner diameter is 76.2 mm. For the cutting stage, finished paper core thickness should be less than 3 mm as a recommendation for optimal band saw performance.

Finished Product Parameters

The rewinding unit produces rolls with a diameter range of 90–300 mm. The cutting machine handles finished roll diameters of 150–250 mm. Perforation distance is adjustable between 90–140 mm using four anvil blades.

Xinyun color printing handle maxi roll machine in factory

Line Integration

Each machine is designed to connect with the next stage. The handle application machine can also operate stand-alone if production requirements change. For detailed specifications on each unit, refer to the Technical Specifications section on the respective product pages.

Frequently Asked Questions

What types of finished products can this line produce?

This line produces printed maxi rolls with handles, commonly used as kitchen towels or toilet paper rolls in commercial and household settings. The two-color printing capability allows for branded or patterned finished products.

Can the handle application machine be used separately?

Yes, the XY-TN-600 handle application machine can operate online as part of the full production line or stand-alone as an independent unit. This flexibility supports different production layouts and future line modifications.

What control systems are used across the line?

The rewinding machine uses PLC programmable control with a touch screen interface. The handle application machine uses a Japanese Mitsubishi PLC system with a Keyence photoelectric sensor. These systems provide stable performance and clear parameter display.

How does the cutting machine maintain blade sharpness?

The XY-AI-500 uses an automatic sharpening system where the grinding wheel adjusts its feed automatically based on blade wear. A hydraulic tension system maintains consistent band saw tension, and the machine stops and alarms automatically if the blade breaks.

Automatic color printing maxi roll paper production line overview

To plan a complete color printing maxi roll production line for your factory, contact our sales team with your target finished roll dimensions, daily output requirements, and factory floor layout. We can confirm machine configuration and provide line layout guidance based on your specific production goals. For a broader view of available converting systems, explore our Toilet Paper Machine catalog.

XY-TQ-B Automatic Color Printing Maxi Kitchen Towel Roll Rewinding Machine

This machine is designed for converting jumbo kitchen towel rolls into finished maxi rolls with color printing and rewinding capabilities.

Technical Data

Parameter Specification
Production Speed 200 m/min
Power 32 kW (380V 50Hz 3Phase)
Rewinding Diameter 90-300 mm
Overall Dimensions (L×W×H) 9000 × 2750 × 2100 mm
Machine Weight Approx. 12 T
Paper Stands 2 sets (individual motor for tension control)
Jumbo Roll Width 1850 mm
Max. Jumbo Roll Diameter 1200 mm
Paper Core Inner Diameter 76.2 mm
Perforation Distance 90-140 mm (4 anvil blades)

XY-AI-500 Automatic Maxi Roll Band Saw Cutting Machine

This band saw cutting machine converts parent logs into finished toilet or kitchen towel rolls with precise, automatic cutting.

Technical Parameters

Parameter Specification
Cutting Speed 20-40 cuts/minute
Cutting Blade Band saw blade (Size: 5180 × 100 × 1.05 mm)
Max. Log Length 2800 mm
Finished Roll Diameter 150-300 mm
Power Supply 15 kW, 380V 50Hz 3Phase
Overall Dimensions (L×W×H) 5300 × 2350 × 2200 mm
Machine Weight 2700 kg

XY-TN-269 Automatic Maxi Roll Labeling, Sealing and Shrink Wrapping Machine

This integrated packaging machine applies labels, seals, and shrink-wraps finished maxi rolls for retail-ready presentation.

Technical Parameters

Parameter Specification
Speed 18-25 rolls/min
Finished Product Diameter 150-250 mm
Finished Product Height
Packing Size (Width + Height)
Applicable Film POF folded film
Voltage 380V 50Hz 3Phase
Overall Dimensions (L×W×H) 4900 × 1450 × 1500 mm
Machine Weight 800 kg
Labeling Function Included

XY-TN-600 Automatic Maxi Roll Handle Application Machine

This machine automatically applies PET carrying handles to finished maxi rolls, improving end-user convenience for large-format tissue products.

Technical Parameters

Parameter Specification
Handle Material PET with sticker on both sides
Handle Width 20-50 mm
Speed 5-20 pcs/min
Roll Film Specifications Outer diameter
Power 0.75 kW (220V 50Hz 1Phase)
Machine Weight 800 kg
Packing Size Diameter and height: 18-25 cm
Air Consumption 60-100 L/min

These four machines form a complete maxi roll production line: rewinding with color printing (XY-TQ-B), log cutting (XY-AI-500), shrink wrapping with labeling (XY-TN-269), and handle application (XY-TN-600). Contact our sales team to configure a line matched to your parent roll specifications and target output.

This production line consists of :
1. XY-TQ-B Automatic color printing maxi roll kitchen towel rewinding machine
2. XY-AI-500 Automatic maxi roll band saw cutting machine
3. XY-TN-269  Automatic maxi roll labeling sealing and shrink wrapping machine

4. XY-TN-600 Automatic Maxi Roll handle application machine 

Seamless Production Transformation: From Jumbo Roll to Premium Printed Maxi Rolls‌
The automated production line demonstrates exceptional efficiency in converting jumbo roll paper into high-quality ‌2-color printing maxi rolls with handle applications‌. Engineered for continuous operation, the system ensures:
Uninterrupted Workflow‌: Precision-fed rollers maintain consistent tension, eliminating paper jams and material waste.
Color Printing Excellence‌: Dual-color application achieves vibrant, smudge-free patterns with registration accuracy within ±0.5mm.
Labor Optimization‌: Fully automated cutting and embossing processes reduce manual intervention by 70%, significantly lowering production costs.
Stable Output‌: Advanced servo motors regulate speed fluctuations, sustaining a stable output of 800-1,200 rolls per hour.
This integrated solution not only enhances productivity but also guarantees ergonomic operation, making it the ‌optimal choice‌ for manufacturers seeking to balance efficiency with premium product quality.

maxi roll production line layout

Related Resource


Automatic Color Printing Maxi Roll Paper Towel Machine Production LineMain Features
Core drive system‌

Core drive system‌

Accessories‌:Servo Motor Function‌:Precisely control the speed and tension of the paper roll
Perforating device

Perforating device

Accessories‌:Perforating knife Function‌:A continuous vertical dotted cut is formed on the surface of the toilet paper, which is convenient for neatly tearing along the predetermined position when using it.
Air pressure control system

Air pressure control system

Accessories‌:Air pressure Function‌:Ensure the stability of cutter and embossing roller
Automatic Color Printing Maxi Roll Paper Towel Machine Production LineRelated Cases

Customer Reviews

   

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   creating a noticeable improvement in both efficiency and quality.


Perla  2025-09-02

the high-speed glue lamination toilet paper kitchen towel making machine offers smoother operation, faster production, and stronger, softer products
   This kitchen towel machine performs exceptionally well for continuous mass production


 2026-07-15

We’ve been using this kitchen towel making machine for several months in our paper mill, and it performs exceptionally well for continuous mass production. The finished kitchen towels are strong, absorbent and popular with local supermarkets. It is energy-efficient and durable, offering great long-
   reduces labor intensity while improving efficiency.


Adwan  2025-09-02

Workers benefit from the good quality small toilet paper roll rewinding machine as it is easy to operate, safe,
   This toilet paper machine worth every penny


 2026-01-26

This machine is a game-changer! The toilet paper rolls it produces are soft yet strong, just like premium brands. Worth every penny!"
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Manufacturer Address:1610 Enterprise Building,Wanan,Luojiang,Quanzhou,Fujian,China

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