Automatic Toilet Paper Production Line with Single Roll and 10 Roll Packing

Complete Toilet Paper Production Line: From Jumbo Roll to Packed Rolls

This page outlines a complete, integrated toilet paper production line, detailing the key machinery from Xinyun that transforms a parent jumbo roll into finished, packed toilet paper rolls. The line is designed for fully automatic operation, aiming to reduce labor costs and increase production efficiency for tissue converters.

Line Overview & Core Benefits

This production line is engineered for manufacturers seeking a seamless, high-efficiency converting process. It integrates four core machines—rewinding, cutting, single-roll packing, and bundle packing—to handle the entire production cycle. The primary advantages include:

• Fully Automatic Workflow: From parent roll to final bundle, the process is automated via PLC and servo controls, minimizing manual intervention.
• Versatile Product Handling: Supports both core and coreless toilet paper rolls, with flexibility for different roll diameters and lengths.
• Integrated Line Connectivity: The machines are designed to connect seamlessly, creating a continuous and synchronized production flow.
• Reduced Labor Costs: Automation of feeding, packing, and monitoring significantly lowers the requirement for manual labor.

1. XY-TQ-B Automatic Toilet Paper Rewinding Machine

This is the first stage of the line, where the parent jumbo roll is converted into a large log. The XY-TQ-B is designed for both core and coreless operations, offering flexibility based on your finished product requirements.

• Process: Unreeling → Embossing (full or edge) → Perforating → Rewinding → Tail-gluing → Edge trimming → Automatic core loading.
• Control: PLC-controlled with a touch screen interface for easy operation and monitoring.
• Customization: Machines can be custom-made to meet specific client requirements.

2. XY-AI-400 Automatic Toilet Paper Cutting Machine

This machine cuts the large logs from the rewinder into individual toilet paper rolls. It is the company's latest independently developed model, designed to meet current market demands for precision and speed.

• Technology: Features PLC programming control and a large-screen color HMI.
• Precision: Employs precise servo-controlled feeding length for accurate cutting.
• Monitoring: Automatically monitors key operations and includes a comprehensive fault information prompt system to ensure optimal efficiency.

3. XY-503IZ Automatic Single Roll Toilet Paper Packing Machine

This machine wraps individual toilet paper rolls (with or without core) and kitchen tissue rolls in film. It is designed for high-speed, fully automatic packing.

• Drive System: Servo-driven operations for paper feeding, film feeding, longitudinal sealing, cutting, and reversing.
• Efficiency: Delivers high efficiency with a complete run function configuration.
• Maintenance: Designed for simple operation, quick changeover, and convenient maintenance, ensuring low operating costs.

4. XY-AI-398D Automatic 10 Rolls Toilet Paper Bundle Packing Machine

The final stage of the line, this machine packs multiple single rolls (e.g., 10 rolls) into a bundle for retail distribution.

• Compatibility: Connects with an automatic paper cutter (band saw or log saw) and integrates with the single toilet paper wrapping machine.
• Control System: Servo-driven with PLC control and operated via a color touchscreen display.
• Automation Features: Auto-feeding and auto-adjustment with high-quality sensors.
• Safety & Protection: Includes emergency stop/pause function, safety alarm system, and air/electric power protection.
• Sealing & Cutting: Equipped with a constant-temperature sealing and cutting system.

Production Process Flow

The line operates as a continuous, synchronized system. The process flow is as follows:

1. Rewinding: The parent jumbo roll is unwound, embossed, perforated, and rewound into a large log.
2. Cutting: The log is transferred to the cutting machine, where it is cut into individual rolls of the desired width.
3. Single Roll Packing: Individual rolls are wrapped in film by the single-roll packing machine.
4. Bundle Packing: The wrapped rolls are grouped and packed into bundles (e.g., 10 rolls) by the bundle packing machine.

Frequently Asked Questions

Can this line handle both core and coreless toilet paper rolls?

Yes, the XY-TQ-B rewinding machine is designed to handle both core and coreless operations, providing flexibility in your product offerings.

How is the production line controlled?

The entire line is controlled by PLCs and operated via touch screen interfaces. The machines use servo drives for precise control of feeding, cutting, and packing operations.

Can the machines be customized for specific requirements?

Yes, Xinyun machines can be custom-made to meet specific client requirements, such as different roll sizes or production speeds.

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