48 Rolls Bundle Packing Small Toilet Paper Machine Production Line

Complete Toilet Paper Converting Line: From Rewinding to Bundle Packing

This page presents a coordinated set of Xinyun machines that form a complete toilet paper converting line: the XY-TQ-B rewinding machine, the XY-AI-280 log saw, the XY-503IZ individual roll packer, and the XY-AI-398D bundle packer. Each unit is designed to handle a specific stage of production, from parent jumbo roll to finished retail bundle. The following sections explain what each machine does, which finished products it supports, and how the units can be configured to match your production targets.

XY-TQ-B High Speed Toilet Paper Roll Rewinding Machine

The XY-TQ-B is the first converting stage. It takes a jumbo roll and rewinds it into smaller toilet paper rolls with perforation and embossing. This machine is suitable for producers who need flexible control over finished roll diameter and perforation spacing, and who plan to connect the rewinder to a log saw and packing line.

Key Features and Benefits

• Wide jumbo roll capacity: Accepts parent rolls up to 3000 mm wide and 1200 mm in diameter, with a 3-inch core as standard. Other core sizes can be specified.
• Adjustable perforation: Equipped with 4 anvil blades supporting perforation distances from 90 to 135 mm, giving you control over tear-off length.
• Flexible finished roll size: Produces finished rolls from 90 to 300 mm in diameter, with core diameters from 38 to 90 mm.
• Dual embossing options: Supports both edge-line embossing (steel-to-steel, pneumatic control) and full embossment (steel-to-rubber), allowing different surface patterns.
• PLC control: INVT PLC system manages the rewinding process for consistent operation.

Configuration Notes

The XY-TQ-B is supplied with 2 unwind stands, which should be specified according to your parent roll handling needs. The pneumatic system requires a 3 HP air compressor with minimum pressure of 5 kg/cm², to be provided by the user. Main power requirement is 25 kW, 380V, 50Hz. Machine dimensions are 7000×4000×1900 mm (L×W×H), with an approximate weight of 7 tons.

For detailed technical specifications including speed, power, and air requirements, please refer to the Technical Specifications section of this product record.

XY-AI-280 Automatic Toilet Paper Roll Log Saw Cutting Machine

The XY-AI-280 log saw converts the rewound toilet paper logs into individual rolls. It is designed for automatic operation and is suitable for production lines that need consistent cutting of small paper rolls from logs up to 2800 mm in length.

Cutting Performance

• Log saw blade: Uses a 610×68.3×3.8 mm blade for clean cutting.
• Finished product length: Standard cutting length is 250 mm.
• Finished product diameter: Handles rolls from 95 to 145 mm in diameter.
• Log length capacity: Accepts toilet logs of 2200 mm or 2800 mm.

Application

This machine is classified as an industrial paper cutting machine. Its function is to cut toilet paper rolls from parent logs, making it a direct link between the rewinding stage and the packing stage. The XY-AI-280 is suitable for producers who need a dedicated log saw with automatic operation to keep pace with a high-speed rewinder.

XY-503IZ Automatic Individual Toilet Paper Roll Packing Machine

The XY-503IZ wraps individual toilet paper rolls in film. It is suitable for producers who sell single rolls or who need to feed wrapped rolls into a subsequent bundling stage.

Packing Specifications

• Speed: 150–200 packs per minute.
• Finished roll diameter: 90–130 mm.
• Finished roll length: 80–220 mm.
• Film width: Maximum 430 mm.
• Film materials: BOPP, SPP, or CPP (CPP is the usual choice).
• Blade: Double blade configuration.

Utility Requirements

The XY-503IZ requires 15.5 kW power at 380V, 50Hz, 3-phase. Overall dimensions are 5459×3292×2100 mm, with a machine weight of 1800 kg.

XY-AI-398D Semi-Automatic 48 Rolls Toilet Paper Packing Machine

The XY-AI-398D is the final packing stage for multi-roll bundles. It is a semi-automatic machine that packs 12, 18, 30, or 48 rolls into a single bundle bag, making it suitable for retail multi-pack formats.

Bundle Packing Capabilities

• Speed: 3–5 bundle bags per minute.
• Single roll size: Diameter 90–120 mm, height 90–140 mm.
• Bundle size: L 270–600 × W 180–240 × H 90–120 mm.
• Bundle configurations: 12, 18, 30, or 48 rolls per bag.

Utility Requirements

The XY-AI-398D requires 2.5 kW power at 220V, 50Hz, and an air supply of 0.6 MPa. Machine dimensions are L5300×W1800×H1500 mm.

Building Your Toilet Paper Production Line

These four machines can be combined into a complete converting line. A typical configuration would be: XY-TQ-B rewinder → XY-AI-280 log saw → XY-503IZ individual packer → XY-AI-398D bundle packer. This setup covers the full journey from jumbo roll to retail-ready bundle.

When planning your line, consider the following:

• Target finished roll size: Confirm that your desired roll diameter and length are within the ranges supported by the rewinder, log saw, and packers.
• Production speed balance: The rewinder and log saw operate at higher speeds than the individual packer and bundle packer. You may need buffer storage between stages or multiple packing units to match output.
• Utility preparation: Each machine has specific power and air requirements. Ensure your factory can supply 380V/50Hz for the rewinder and log saw, 380V/50Hz 3-phase for the individual packer, and 220V/50Hz plus 0.6 MPa air for the bundle packer.
• Film selection: The individual packer supports BOPP, SPP, and CPP films. Confirm your preferred film material and width before ordering.

Frequently Asked Questions

Can the XY-TQ-B rewinder handle different parent roll widths?

Yes. The standard configuration accepts jumbo rolls up to 3000 mm wide, and other widths can be specified according to your requirements.

What bundle configurations does the XY-AI-398D support?

The XY-AI-398D supports 12, 18, 30, and 48 rolls per bundle bag, with bundle dimensions of L 270–600 × W 180–240 × H 90–120 mm.

What film materials can the XY-503IZ individual packer use?

The machine supports BOPP, SPP, and CPP films. CPP is the standard recommendation for most applications.

Do these machines require special factory preparation?

Each machine has specific power and air supply requirements. Please review the utility specifications for each unit and ensure your factory can provide the necessary connections. The XY-TQ-B requires a user-supplied air compressor with minimum 5 kg/cm² pressure.

Request Line Configuration Support

To plan a complete toilet paper converting line that matches your target output and finished product specifications, contact the Xinyun sales team. Provide your parent roll dimensions, desired finished roll size, bundle configuration, and target production speed to receive a line configuration proposal.

For more information on related converting equipment, see the Toilet Paper Machine catalog or review the fully automatic toilet paper production line case in Canada.