Non-Woven Roll Rewinding Cutting and Shrink Wrapping Production Line

XY-AI-300 Low Cost Manual 80-250mm Diameter Tissue Roll Cutting Machine

Complete Non-Woven Roll Production Line

This production line integrates three Xinyun machines to convert non-woven parent rolls into finished, labeled, and shrink-wrapped rolls ready for distribution. Each machine is designed to work in sequence, reducing manual handling and improving production consistency.

Machine 1: XY-TQ-B Automatic Non-Woven Roll Rewinding Machine

Function and Features

• Automatic core feeding system with automatic log pusher after rewinding, allowing the machine to start rewinding the next log immediately.
• Automatic edge-trimming, core feeding, glue spraying, and sealing are performed synchronously in one operation. A 10–18 mm tail is left for easy rewinding, reducing waste and saving cost.
• Advanced PLC programmable control with man-machine interface operation. Data settings and parametric fault indications are shown on the touch screen.
• Four high-precision spiral knives provide low-noise operation and clean perforation. A gearbox drive offers a wider adjustment range.
• Three horizontal back stands with pneumatic loading system and wide driving flat belts. Each jumbo roll can be adjusted independently.
• Point-to-point embossing rollers ensure the two layers match well, producing soft paper with clear patterns.
• Jogging switches for easy and safe paper threading.
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Machine 2: XY-AI-400 Automatic Non-Woven Roll Band Saw Cutting Machine

Feature and Function

• If the paper cannot be cut down, the equipment automatically stops and gives an alarm.
• A high-precision servo system in the feed motor ensures consistent finished product quality.
• The equipment automatically calculates the quantity of finished products to be cut, based on raw material and finished product length.
• If incorrect data is input, the equipment stops and prompts adjustment on the interface.
• Waste paper heads and ends are automatically sorted.
• An automatic knife sharpening system can be adjusted according to the cutting requirements, extending blade life.
• A sharp steel wheel in the sharpening system increases sharpening efficiency.
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Machine 3: XY-TN-269 Automatic Non-Woven Roll Labeling, Sealing and Shrink Wrapping Machine

Performance Characteristics

• Driven by three servo motors for easy operation, high stability, and high packaging efficiency. Fewer mechanical parts reduce failure rate, simplify maintenance, and lower noise.
• Reciprocating horizontal sealing blade design provides excellent sealing performance and a clean appearance.
• High-sensitivity photoelectric eye color mark tracking with mathematical input of sealing and cutting position ensures accurate positioning.
• Cantilever frame design makes the machine robust, durable, and long-lasting.
• Independent PID temperature control suits various wrapping materials.
• Positioning stop function prevents blade sticking and reduces wrapping film waste.
• Simple transmission system ensures reliable operation and easier maintenance.
• Automatic reverse rotation upon cutting the product allows easy restart for convenient operation.
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Production Line Overview

The three machines work as a complete converting line: the rewinding machine forms the rolls, the band saw cutting machine slices them to the required width, and the labeling and shrink wrapping machine packages the finished rolls. This integrated approach helps streamline production and reduce labor requirements.

Frequently Asked Questions

What raw materials can this line process?

This line is designed for non-woven parent rolls. Please confirm your specific material specifications with our sales team to ensure correct configuration.

Can the line be customized for different roll sizes?

Yes, the machines offer adjustment ranges for roll diameter and cutting length. Contact us with your target finished roll dimensions to verify compatibility.

What is the typical installation and commissioning process?

Our team can provide installation guidance and commissioning support. Please discuss your factory conditions and timeline with our sales engineers for detailed planning.

Request Line Configuration Details

To receive a detailed quotation and line layout proposal, please send us your raw material specifications, target finished roll dimensions, and required daily output. Our engineering team will confirm the optimal configuration for your production needs.

XY-AI-500 Automatic 150-300mm Cutting Diameter Maxi Roll Jumbo Towel Cutting Machine

Complete Non-Woven Roll Converting Line: Rewinding, Cutting, and Shrink Wrapping

This configuration combines three Xinyun machines to form a complete non-woven roll production line: the XY-TQ-B automatic rewinding machine, the XY-AI-400 band saw cutting machine, and the XY-TN-269 labeling, sealing, and shrink wrapping machine. Each unit is engineered to handle specific stages of converting, from parent roll to finished, packed rolls.

1. XY-TQ-B Automatic Non-Woven Roll Rewinding Machine

This machine rewinds jumbo non-woven rolls into smaller finished rolls with controlled tension and perforation.

2. XY-AI-400 Automatic Non-Woven Roll Band Saw Cutting Machine

This machine cuts rewound logs into finished rolls using a band saw blade, suitable for non-woven materials.

3. XY-TN-269 Automatic Maxi Roll Labeling, Sealing & Shrink Wrapping Machine

This machine labels, seals, and shrink-wraps finished rolls for retail-ready presentation.

These three machines can be integrated into a continuous production line. The XY-TQ-B rewinds the jumbo roll, the XY-AI-400 cuts the logs into finished rolls, and the XY-TN-269 labels and shrink-wraps them. This setup is suitable for manufacturers producing non-woven rolls for cleaning, industrial, or personal care applications.

To plan a complete non-woven roll converting line for your factory, contact our sales team for line configuration, layout drawings, and utility requirements. Explore more toilet paper machine solutions or review our FAQ for common installation and operation questions.