Full Automatic 48 Rolls Lamination Toilet Paper Roll Making Machine

Complete Toilet Paper & Kitchen Towel Roll Production Line

This page presents a complete, high-speed converting line for toilet paper and kitchen towel rolls, from parent jumbo roll to finished, packed bundles. The line is built around four core machines: a rewinding machine, a log accumulator, a log saw, and a multi-roll packing machine. Each unit is detailed below with its confirmed specifications to help you evaluate line configuration and capacity for your factory.

Production Line Overview

This integrated line is designed for manufacturers producing small kitchen towel and toilet paper rolls. It covers the key converting stages: rewinding and perforating parent rolls into logs, accumulating logs to balance line flow, cutting logs into individual rolls, and finally packing rolls into bundles. The line configuration is modular, allowing you to select the machines and options that match your target finished product and factory layout.

Key Line Advantages

High-Speed Converting

The rewinding machine operates at a production speed of 200 m/min, and the log saw cuts at 160-200 rolls/min, supporting efficient, high-volume production.

Flexible Finished Product Range

Produce rolls with a finished diameter from Φ90 to Φ300 mm and core diameters from φ38 to φ76 mm. The log saw handles finished product lengths up to 250 mm and diameters from 95-145 mm.

Integrated Line Control

Each machine features its own PLC controller (INVT for the rewinder, Delta for the accumulator) for precise, automated operation and easy integration into a full production line.

Versatile Packing Configurations

The packing machine supports multiple bundle sizes, including 12, 18, 30, and 48 rolls per bag, offering flexibility to meet diverse market and retail requirements.

Machine 1: XY-TQ-B High Speed Rewinding Machine

This machine is the first step in the line, converting a large jumbo roll into smaller logs. It performs the critical functions of unwinding, embossing, perforating, and rewinding the paper into logs of a specified diameter.

Key Features & Benefits

• High-Speed Production: Achieves a production speed of 200 m/min for efficient converting.
• Dual Embossing Options: Offers both edge-line embossing (steel-to-steel with pneumatic control) and full embossment (steel-to-rubber) to enhance product softness and bulk.
• Flexible Material Handling: Accommodates jumbo rolls up to 3000mm in width and Φ1200mm in diameter, with a standard 3-inch (76.2mm) core.
• Customizable Perforation: Equipped with 4 anvil blades for a standard 115mm perforation distance, with other sizes available on request.
• Automated Control: Uses a PLC (INVT) program controller for precise and reliable operation.

For detailed technical parameters, please refer to the Technical Specifications section on this page.

Machine 2: XY-203 Log Roll Paper Accumulator

Positioned between the rewinder and the log saw, this accumulator acts as a buffer. It stores finished logs from the high-speed rewinder and feeds them to the saw at a controlled rate, ensuring a continuous and balanced production flow.

Key Features & Benefits

• Production Buffer: Holds up to 65 logs, helping to smooth out fluctuations between the rewinding and cutting processes.
• Continuous Operation: Accumulates logs at a speed of 20 logs/min, preventing downtime in the downstream cutting process.
• Broad Log Compatibility: Handles logs with a width of 1350-2800mm and a diameter of Φ95mm to Φ140mm.
• Reliable Automation: Controlled by a PLC (Delta) system for consistent and dependable operation.

For detailed technical parameters, please refer to the Technical Specifications section on this page.

Machine 3: XY-AI-280 Automatic Log Saw Cutting Machine

This machine cuts the accumulated logs into individual rolls of a set length. It is a critical step that determines the final width of the finished toilet paper or kitchen towel rolls.

Key Features & Benefits

• High-Speed Cutting: Cuts logs into rolls at a speed of 160-200 rolls/min for high throughput.
• Precise Cutting: Uses a durable log saw blade (size 610*68.3*3.8mm) to produce clean, consistent cuts.
• Handles Large Logs: Accommodates toilet logs up to 2200mm or 2800mm in length.
• Versatile Output: Produces small paper rolls with a finished product length of 250mm and a diameter range of 95-145mm.

For detailed technical parameters, please refer to the Technical Specifications section on this page.

Machine 4: XY-AI-398D Full Automatic Packing Machine

The final machine in this line automatically packs the cut rolls into plastic bags. It is designed to handle various bundle configurations, preparing the final product for distribution and retail.

Key Features & Benefits

• Automatic Bundling: Packs rolls at a speed of 18 bundling bags per minute.
• Flexible Bundle Formats: Supports packing configurations of 12, 18, 30, or 48 rolls per bag.
• Wide Size Range: Handles single rolls with a diameter of Ø90-120mm and a height of 90-140mm.
• Adjustable Bundle Dimensions: Can pack bundles within a size range of L(270-600)*W(180-240)*H(90-120) mm.

For detailed technical parameters, please refer to the Technical Specifications section on this page.

Factory & Utility Requirements

To ensure a smooth installation and operation, please note the following requirements for this line:

• Pneumatic System: A 3HP air compressor with a minimum pressure of 5kg/cm² is required for the rewinding machine. This is to be provided by the user.
• Power Supply: The rewinding machine requires a main power supply of 45KW 380V 50HZ. The packing machine requires a 21Kw 380V 50HZ supply and an air supply of 0.6Mpa.

Frequently Asked Questions

What is the typical production capacity of this line?

The line's capacity is determined by the speed of its individual components. The rewinding machine operates at 200-230 m/min, the log saw cuts at 160-200 rolls/min, and the packing machine runs at 18 bags/min. The actual output will depend on the specific product dimensions and configuration.

Can the machines handle different jumbo roll sizes?

Yes. The XY-TQ-B rewinding machine is configured for a jumbo roll max width of 3000mm and a diameter of Φ1200mm. The manufacturer states that other sizes can be specified to meet your specific requirements.

What finished product sizes can this line produce?

The line is flexible. The rewinder can produce logs with a finished product diameter of Φ90 to φ300mm. The log saw can then cut these logs into rolls with a length of 250mm and a diameter of 95-145mm. The packing machine can then bundle rolls with a diameter of Ø90-120mm and height of 90-140mm.

What are the utility requirements for this line?

You will need to provide a 3HP air compressor with a minimum pressure of 5kg/cm² for the rewinding machine. The main power requirement is 45KW 380V 50HZ for the rewinder and 21Kw 380V 50HZ for the packing machine, which also requires an air supply of 0.6Mpa.

Get a Line Configuration Proposal

To receive a detailed proposal and quotation for a complete toilet paper and kitchen towel production line tailored to your specific needs, please contact our sales team. Provide your target finished product specifications, desired output, and factory details to get started.